Introduction

Waste is the enemy of value in any LEAN system. This course teaches you how to identify and eliminate waste in your processes using the DOWNTIME model. You’ll explore the 8 Wastes—Defects, Overproduction, Waiting, Non-utilized talent, Transportation, Inventory, Motion, and Extra processing—and how they appear in both production and administrative settings.

By learning how to see waste through a LEAN lens, you’ll develop the mindset and skills necessary to improve flow, reduce costs, and increase customer satisfaction.

Learning Objectives

After completing this course, you will be able to:

  • Understand the 8 Wastes using the DOWNTIME model
  • Recognize waste in both physical and office environments
  • Describe the root causes and impacts of different waste types
  • Apply techniques to identify and reduce waste
  • Use waste elimination to support continuous improvement

Outline

Introduction – The Problem with Waste

  • Welcome, Learning Objectives, and Course Overview
  • Waste vs. Value in a LEAN System
  • The DOWNTIME Acronym Explained
  • Knowledge Check

Module 1 – Understanding Each Waste Type

  • L1 – Defects and Overproduction
  • L2 – Waiting and Non-utilized Talent
  • L3 – Transportation and Inventory
  • L4 – Motion and Extra Processing
  • Knowledge Check
  • Applied Learning Activity

Module 2 – Seeing Waste in Real Time

  • L1 – Gemba Walks and Observational Tools
  • L2 – Identifying Waste in Administrative Processes
  • L3 – Value-Add vs. Non-Value-Add
  • Knowledge Check
  • Applied Learning Activity

Module 3 – Eliminating Waste through LEAN Tools

  • L1 – Root Cause Analysis for Waste
  • L2 – Waste Reduction with Flow and Pull
  • L3 – Standardization and Visual Controls
  • Knowledge Check
  • Applied Learning Activity

Conclusion – Putting It All Together

  • Summary of Waste Types
  • The Role of Waste Elimination in CI
  • Personal Action Plan

Files

Downloads

  • Course Notes Template PDF

Learning Format

Online Course Format:

  • Students are provided with a printable PDF document that provides a convenient format for capturing notes during the course.
  • Course content is broken up into a series of modules.
  • Each module consists of "bite sized" instructor-led lessons with a  Knowledge Check quiz at the end of each module, along with an Applied Learning activity. 
  • Each Applied Learning activity challenges the student to apply concepts learned in the module to a situation in their workplace and is usually 30–60 minutes in duration.
  • Applied Learning activity examples from previous sessions are reviewed at the end of each module.
  • Each course has a dashboard % completion that tracks progress
  • A course Certificate is awarded to students that get through all content and complete all Knowledge Check quizzes.

Learning Support

Webinars and email:

  • Students will be able to attend a bi-monthly live webinar to get questions answered they have submitted by email.  Time permitting, there is a chat feature that can be used for questions with any remaining time. The webinars are usually every week, but they are offered a minimum of twice per month.  The calendar and sign-up for the webinar series are part of the course dashboard.
  • Questions are also answered via email, depending on the student's preference.

Coming Soon!

July 2025

We'll let you know when the course drops!


I confirm that I am at least 16 years of age or older

I have read and accept any EULA, Terms and Conditions, Acceptable Use Policy, and/or Data Processing Addendum which has been provided to me in connection with the software, products and/or services.

I have been fully informed and consent to the collection and use of my personal data for any purpose in connection with the software, products and/or services.

I understand that certain data, including personal data, must be collected or processed in order for you to provide any products or services I have requested or contracted for. I understand that in some cases it may be required to use cookies or similar tracking to provide those products or services..

I understand that I have the right to request access annually to any personal data you have obtained or collected regarding me. You have agreed to provide me with a record of my personal data in a readable format.

I also understand that I can revoke my consent and that I have the right to be forgotten. If I revoke my consent you will stop collecting or processing my personal data. I understand that if I revoke my consent, you may be unable to provide contracted products or services to me, and I can not hold you responsible for that.

Likewise, if I properly request to be forgotten, you will delete the data you have for me, or make it inaccessible. I also understand that if there is a dispute regarding my personal data, I can contact someone who is responsible for handling data-related concerns. If we are unable to resolve any issue, you will provide an independent service to arbitrate a resolution. If I have any questions regarding my rights or privacy, I can contact the email address provided.

Powered by KARTRA

We never sell or share your information!

{:lang_general_banner_cookie_disclaimer}
{:lang_general_banner_cookie_cookie} {:lang_general_banner_kartra_cookie}
{:lang_general_banner_cookie_privacy}
{:lang_general_powered_by} KARTRA