Introduction

This course provides a comprehensive introduction to Total Productive Maintenance (TPM), a proven methodology for maximizing equipment efficiency and reliability. You will gain a clear understanding of TPM’s 8 components and learn how to implement them effectively.

A special emphasis is placed on Autonomous Maintenance, where equipment operators take ownership of cleaning, inspecting, and maintaining their machines to ensure optimal performance. This shift in responsibility often requires a cultural transformation, which is supported by cross-functional teams. These teams not only sustain improvements but also influence the design of future production systems, including machinery and process layouts.

You will also explore Focused Improvement strategies and learn how to measure their impact through key performance metrics. The course concludes with a Gap Closure analysis, providing you with a structured approach to identifying improvement opportunities and implementing TPM at your facility.

Learning Objectives

After completing this course, you will be able to:

  • Understand the components of a comprehensive TPM program
  • Understand the value of Maintenance and Production collaboration
  • Understand how TPM can improve Production operations
  • Create gap closure plans that can be used to implement TPM

Outline

Introduction - TPM Overview

  • Welcome, Learning Objectives, and Course Outline
  • TPM Definition, history, components, and desired outcome
  • Knowledge Check

 

Module 1 - PM Transformed

  • L1- Planned Maintenance
  • L2 - Trust Before Collaboration
  • L3 - Autonomous Maintenance
  • L4 – Startup Checks
  • L5 - Cultural Transformation
  • Knowledge Check
  • Applied Learning Activity

 

Module 2 – Early Involvement

  • L1 - Early Equipment Management 1-3
  • L2 - Early Equipment Management 4-5
  • Knowledge Check
  • Applied Learning Activity

 

Module 3 – Reduce Interruptions

  • L1- Quality Maintenance
  • L2 - Focused Improvement
  • L3 - The Six Big Losses & OEE
  • Knowledge Check
  • Applied Learning Activity

 

Module 4 - Sitewide Integration

  • L1 - SHE, Education, Administration
  • Knowledge Check
  • Applied Learning Activity

 

Module 5 – Gap Analysis

  • L1 - TPM Assessment Statements
  • Applied Learning Activity

 

Conclusion – Putting It All Together

  • TPM Component Review
  • Gap Closure Comments & Action Plan
  • Learning Objectives

Files

Downloads

  • Course Notes Template PDF

Learning Format

Online Course Format:

  • Students are provided with a printable PDF document that provides a convenient format for capturing notes during the course.
  • Course content is broken up into a series of modules.
  • Each module consists of "bite sized" instructor-led lessons with a  Knowledge Check quiz at the end of each module, along with an Applied Learning activity. 
  • Each Applied Learning activity challenges the student to apply concepts learned in the module to a situation in their workplace and is usually 30–60 minutes in duration.
  • Applied Learning activity examples from previous sessions are reviewed at the end of each module.
  • Each course has a dashboard % completion that tracks progress
  • A course Certificate is awarded to students that get through all content and complete all Knowledge Check quizzes.

Learning Support

Webinars and email:

  • Students will be able to attend a bi-monthly live webinar to get questions answered they have submitted by email.  Time permitting, there is a chat feature that can be used for questions with any remaining time. The webinars are usually every week, but they are offered a minimum of twice per month.  The calendar and sign-up for the webinar series are part of the course dashboard.
  • Questions are also answered via email, depending on the student's preference.

Coming Soon!

August 2025

We'll let you know when the course drops!


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