This course offers a guided tour through the core tools used in LEAN manufacturing and office systems. You’ll learn how tools like Practical Problem Solving, 5S, Standardized Work, Error Proofing, Quick Changeover, and Value Stream Mapping contribute to waste elimination and continuous improvement.

More importantly, this course shows how these tools are interconnected—not just stand-alone methods. Each tool plays a role within a broader system designed to deliver customer value through flow, flexibility, and problem solving.

After completing this course, you will be able to:

• Identify the most common LEAN tools and their purposes
• Understand how tools support flow and waste reduction
• Describe how tools work together in LEAN systems
• Select appropriate tools based on process needs
• Explain how tool use evolves during LEAN transformation

Introduction – What Are LEAN Tools?

• Welcome, Learning Objectives, and Course Overview
• LEAN Tools as Enablers of Systems Thinking
• When and Why to Use Tools
• Knowledge Check

Module 1 – Workplace Organization and Flow Tools

• L1 – 5S and Visual Management
• L2 – Standardized Work
• L3 – Layout for Flow and Cell Design
• Knowledge Check
• Applied Learning Activity

Module 2 – Problem Solving and Process Stability Tools

• L1 – Root Cause Analysis and 5 Whys
• L2 – PDCA and A3 Thinking
• L3 – Error Proofing (Poka-Yoke)
• Knowledge Check
• Applied Learning Activity

Module 3 – Value Stream and Flow Optimization Tools

• L1 – Value Stream Mapping
• L2 – Flow vs. Batch Thinking
• L3 – Pull Systems and Kanban
• Knowledge Check

Applied Learning Activity

Conclusion – Putting It All Together

• Tool Synergy Across the LEAN System
• Tool Use Across the Transformation Journey
• Final Reflections

Downloads

• Course Guide [PDF]
• Applied Learning Activities [PDF]

Online Course Format:

• A printable PDF Course Guide is provided.
• Course content is broken up into a series of modules.
• Each module consists of "bite sized" instructor-led lessons.
• Each module has a Knowledge Check.
• Each module has an Applied Learning Activity.
• Each course has a dashboard % completion that tracks progress

Webinars and email:

• Multiple monthly webinars addressing student questions.
• Support available through instructor email.

• The course certificate is earned through completion of all instructional Modules, Knowledge Checks, and Applied Learning Activities.
• Applied Learning Activities must be completed with supervisor/mentor comments and signature.
• Upon course content completion and approval of Applied Learning Activities, an electronic certificate is issued.
• Professionally printed and framed certificates available.